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Introduction

Wafer grinding wheels are used in the in-feed grinding process of semiconductor wafers such as TSV package (Cu/compound), SiC, sapphire, Si and reclaimed wafers etc. The in-feed grinding process consists of rough and fine grinding processes. Wafer grinding wheels are made of diamond abrasives and customized vitrified bond in a unique porous microstructure. The diamond size for rough and finish grinding processes are #325~#1000 and #2000~#8000 respectively. The features of these wafer grinding wheels are stable high removal rate, long lifetime and lower grinding resistance.

Wafer Grinding Wheels

Wafer Grinding Wheels

Porous microstructure

Porous microstructure

Specification

Here is a wafer fine grinding example of 8” & 12” Si wafers by #4000/#6000 wafer grinding wheels in-house and by customer. The result indicating lifetime of KINIK wafer grinding wheels with less tip wear is longer than that of competitor’s.

Wafer 8" Si 12" Si
Specification Bond VW VW VW
Diamond# 4000 6000 4000
Machine DISCO_850 DISCO_850 DISCO_8560
Current (A) 6~8 7~9 7~9
Tip wear (um) 0.5~2.5 0.5~2 0.5~2
Roughness (Ra, um) 0.023 0.010 0.022
Exxxxx-N2 KINIK Competitor
Machine DISCO_840
Current (A) 5~6 5~6
Tip wear (um) 0.3 0.9
Roughness (Ra, um) 0.01 0.01